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illustration: case studiesReusable Supplies and Equipment Case Studies

The following case studies show how investing in reusable supplies and equipment can save money and decrease environmental liability.

saving money by promoting bag reuse
reusing mugs and turning coffee grounds into compost
switching to reusable dishes and flatware
switch to reusables cuts hospital waste disposal costs
medical center moves to reusables
using waterproof mattresses
laundering shop towels
switching to reusable oil filters


Saving money by promoting bag reuse

ShopRite Supermarkets (Wakefern Foods), a partner in the NYC Wastele$$ Business Project, is the largest retailer-owned food cooperative in the United States, with more than 190 stores in New York, New Jersey, Pennsylvania, Connecticut, and Delaware. In 1990, ShopRite began a customer bag-reuse program called “Save-A-Bag” in its stores, to reduce internal costs and to reduce the solid waste burden on customers.

“We found that reusing bags is good for the community because it reduces the amount of waste that goes to the landfills. It's also good for business because buying and warehousing fewer bags leads to significant savings for the company,” says Tim Vogel, Wakefern Corporation’s Manager of Environmental Affairs.

The program involves distributing educational materials and offering a refund of $0.02 per bag. The outside of every bag contains information about the reuse program, and the company posts signs about the program in stores.

ShopRite tracks refunds through cash registers, and at the end of the year rewards stores with the highest bag-reuse rate with prizes. When the program started in 1990, the bag-reuse rate was about 5 million bags per year. The reuse rate has fluctuated yearly, reaching about 6.7 million bags in 2002. All 190 ShopRite stores participate in the program. “Our customers have reused over 50 million bags, getting two cents back for each bag,” says Vogel.

Through the program, ShopRite saves about $134,000 per year by reducing bag purchases. According to Wakefern, if labor, storage, and transportation are factored in, ShopRite saves closer to $300,000 to $800,000 per year. The wide range is a result of differences in bag type, material, size, and use (for example, partially full bags versus completely full bags). Since its inception, the Save-A-Bag program has saved customers $1.2 million and has saved ShopRite $1.5 million.

Source: NYC WasteLe$$ Summary Report, spring 2000, p. 69, and conversation with Wakefern Food Corporation’s Environmental Affairs Department, Spring 2003

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Reusing mugs and turning coffee grounds into compost

Starbucks Coffee gives a $0.10 discount to customers who use reusable mugs. Starbucks also sells reusable mugs in their stores. In 2002, customers used commuter mugs more than 12.7 million times, keeping an estimated 550,000 pounds of paper from landfills.

Starbucks’ Grounds for Your Garden program encourages the reuse of spent coffee grounds by giving them to customers and parks as a nitrogen-rich soil amendment.

Source: Starbucks Coffee

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Switching to reusable dishes and flatware

The Ford Foundation, a charitable foundation headquartered in New York City, replaced paper plates and plastic utensils in their cafeteria and dining room with permanent flatware and china. Approximately 150 to 200 employees use these facilities each day. The Foundation estimates that they have saved approximately $10,500 a year ($44 per day) by replacing paper dining goods with durable chinaware.

Source: Conversation with Ford Foundation facilities management, summer 2003

ALSO SEE measurement tools for assistance in measuring the costs and benefits of switching to reusable dishware.

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Switch to reusables cuts hospital waste disposal costs

Between 1995 and 1998, Staten Island University Hospital (SIUH), a NYCWasteLe$$ Business Project partner, cut its yearly waste management costs from $1,200,000 to $721,167 by reducing the use of disposable supplies, increasing recycling, and minimizing the improper use and locations of regulated medical waste (RMW) containers. The following chart breaks down the waste stream reductions by type:

REDUCTIONS IN THE HOSPITAL WASTE STREAM

Waste stream

1995 (pounds)

1998 (pounds)

Percent change

Regulated medical waste

1,178,682

344,412

–70.8%

Non-regulated medical waste

5,657,672

4,291,960

–24.1%

Sharps

75,647

58,223

–23.0%

Total waste disposal

6,912,001

4,694,595

–32.1%

Recycling

471,473

495,400

+ 5.1%

Total waste generation

7,383,474

5,189,995

–29.7%


SIUH implemented waste-reducing strategies at their North and South sites and in some of the 28 clinics and other buildings that they maintain. Key aspects included:

  • Staff training. Clinical staff received repeated training on proper waste segregation and use of plastic medical apparatus and sharps containers. SIUH also instructed support services staff on proper container replacement, collection, and replenishment practices.
  • Switching to reusable RMW and sharps containers and minimizing their locations. SIUH removed regulated medical waste (RMW) containers from most patient-care areas. Minimizing RMW container locations resulted in fewer discards of recyclables and non-regulated medical waste (NRMW) into RMW containers.
  • Consolidating all NRMW, RMW, and sharps-container removal services and waste removal supplies to one vendor. This substantially reduced collection costs. The contracted hauler is responsible for all red- and clear-bag purchasing, and controls bag usage. SIUH also installed a 35-cubic-yard bulk RMW container, which reduced labor costs and lowered durable-container replacement costs.
  • Replacing single-use disposable supplies with reusable items. This includes using refillable chemical, lotion, and soap dispensers; switching to reusable patient and operating room gowns, pillows, and underpads; choosing rigid sterilization containers over disposable sterilization covers; reprocessing operating room bowls and instruments; and investing in higher quality operating room drapes to reduce the amount of RMW in surgery.
  • Increasing recycling. SIUH implemented a recycling program in 1991. After they replaced disposable medical waste containers in 1995, SIUH added more recycling containers and conducted additional training on recycling.

Source: NYC WasteLe$$ Business Project findings

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Medical center moves to reusables

From 1991 to 1997, the Jacobi Medical Center in the Bronx, a partner in the NYC WasteLe$$ Business Project, implemented a variety of waste management initiatives that reduced their annual waste disposal and associated purchasing costs from $1,027,000 to $582,637. During this time, the yearly tonnage the medical center discarded also fell by 850 tons, or 1.7 million pounds.

Changes in purchasing practices contributed to almost half of the tonnage reduced over the project period. Jacobi Medical Center realized sizeable savings by reducing their purchase of waste disposal supplies (such as autoclave bags, red bags, and disposable sharps containers). The cost of waste disposal supplies decreased from $210,854 a year in 1991 to $66,649 in 1997.

Jacobi Medical Center reduced the bulk of their annual waste management costs primarily by implementing a series of operational changes. Key measures included:

  • Consolidating all contracts for waste disposal supplies and services with one vendor. (Prior to this, waste disposal supplies and services were administered under six different contracts.)
  • Reducing the use of single-use, waste-disposal supplies, such as clear and red plastic bags and disposable sharps containers.
  • Replacing disposable paper towels with hot-air dryers in a large percentage of their rest rooms in public and administrative areas.
  • Implementing a reusable sharps-container service, and purchasing containers with restrictive lids for plastic medical apparatus (PMA). (In some areas, PMA containers serve as sharps containers.)
  • Implementing in-service training (every six months) about recyclables, waste classification, and segregation practices. (The vendor for waste disposal and supplies provided this service in the early implementation phases of the program.)
  • Auditing outgoing shipments of waste and incoming deliveries of waste-packaging supplies. (The service vendor provided this service in the beginning stages of program implementation.)

The waste management contractor assumed the initial capital costs to equip the medical center with reusable containers for plastic medical apparatus (PMA) and sharps collection, which were subsequently recovered through a negotiated hauling fee. The table below presents the equipment costs and payback schedule:

CAPITAL EQUIPMENT COSTS AND AMORTIZATION

Equipment requirements:

PMA PROGRAM

Containers

$18,565

Carts

$12,000

Tops

$3,750

Total

$34,315

SHARPS PROGRAM

 

Containers

$16,737

Brackets

$2,700

Cages (10)

$7,000

Total

$26,437

Capital repayment:

PMA PROGRAM

Amortization period

24 months

Interest

0.0121967/month

Monthly cost

$1,672/month

Principal and interest

$20,064/year

SHARPS PROGRAM

 

Amortization period

24 months

Interest

0.0121967/month

Monthly cost

$1,288/month

Principal and interest

$15,458/year


Source: NYC WasteLe$$ Business Project findings

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Using waterproof mattresses

Legacy Good Samaritan Hospital in Portland, Oregon, purchased several hundred permanent waterproof mattresses to replace 95 percent of their disposable egg-crate foam mattresses.

The cost of the initial purchase was significant, but the decision paid for itself in just one year. The savings in purchasing costs per year amounted to $80,710. The hospital also saves over $800 per year in reduced disposal costs and prevents 16,350 pounds of waste annually.

Source: Kentucky Pollution Prevention Center’s Health Care Guide to Pollution Prevention Implementation through Environmental Management Systems, Section 4 — General Pollution Prevention.

ALSO SEE using reusables in tips for your business for parameters to consider when switching to reusables in healthcare facilities.

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Laundering shop towels

Cornell-Carr, a Connecticut manufacturer of marine windows and doors for both commercial and military ships, was generating twelve 55-gallon drums per year of rags containing toluene residue.

Through the assistance of the CONNSTEP Environmental Management Program, the company learned of a permitted industrial laundry that could clean and return the rags to them at a cost lower than what they were currently paying to dispose of the solvent-laden rags properly. The rags are put in specially designated containers provided by the laundry service and are picked up weekly.

The laundering service costs approximately $3,500 per year, while the disposal service was costing about $5,000 a year. In addition to saving money, Cornell-Carr’s reduced its regulatory status and reporting requirements from that of a generator of hazardous waste to that of a Conditionally Exempt Small Quantity Generator.

The rags cannot yield or be saturated with free-liquid solvents. This has helped to establish best management practices by reducing the amount of solvent being purchased and used. Minimizing solvent use also helps reduce health risks to workers.

Cornell-Carr no longer has large barrels with hazardous rags hanging around for what could be (in the past) up to 180 days. The manufacturer also finds that rags that are recycled seem to all find their way to the laundry containers, whereas before they started using the service, rags were constantly found all over the factory.

Source: CONNSTEP

ALSO SEE measurement tools for assistance in calculating the costs of switching from disposable to reusable shop towels.

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Switching to reusable oil filters

Two fleet facilities, Barton Sand and Gravel (a sand and gravel carrier in Minnesota) and the City of Walnut Creek, California, realized environmental and cost benefits from a switch to reusable oil filters.

BENEFITS OF USING REUSABLE OIL FILTERS

 

Barton Sand & Gravel, MN

City of Walnut Creek, CA

Fleet size

100 trucks, 40 of which use reusable oil filters

290 vehicles; 10 out of 18 police cars use reusable filters

Filters used

PureCycle oil filters ($169-$195 each for heavy trucks)

System One Filter System oil filters ($80 each for cars)

Reusable filter implementation

Started by using one reusable filter and gradually increased to 40

Started by using one reusable filter and gradually increased to 10

Cleaning frequency

Clean filters during every oil change (every 6,000 to 10,000 miles or 6 to 7 weeks)

Clean filters during every oil change (every 5,000 miles)

Cleaning methods

Use a PureCycle washing machine to clean filters; cleaning takes about 10 minutes

Use a Safety-Kleen parts washer to clean filters; cleaning takes about 5 minutes

Previous purchasing costs for single-use filters

$2,400 (6 oil changes per year x 40 trucks x $10 per filter)

$450 (12 oil changes per year x 10 cars x $3.75 per filter)

Previous disposal costs for single-use filters

$1,920 ($80 per drum x 2 drums per month x 12 months per year)

Decreased but not quantified

Reusable oil filter costs

$7,900 (40 trucks x $180 filter + $700 for the washing machine)

$800 (10 cars x $80 per filter)

Payback period

Less than 2 years

Less than 2 years

Facility comments

“Our facility saved money by reducing our inventory and used oil filter disposal costs. The washing machine has made cleaning the filters a simple task. This product is a proactive approach to minimizing environmental impacts caused by filter disposal.”

“Our facility is helping the environment by producing less waste. Reusable oil filters have finer filtration than conventional oil filters; reusable filters can serve as an inspection tool because contaminants can be seen on the wire cloth screen.”


Source: The California Department of Toxic Substance Control

ALSO SEE measurement tools for assistance in calculating the benefits of switching from disposable to reusable oil filters.

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